A Review On Improve The Operation of Heat Exchangers
Keywords:
heat exchange, thermal efficiency, PID control, forward control, adaptive control, fouling, advanced materials, future indication Maintenance, energy adjustment
Abstract
Heat exchange plays an important role in various industrial applications, where their performance dating directly affects energy efficiency, operating costs and stability. This review examines strategies to increase the operation of heat exchangers, focus on design improvement, advanced materials, control functions and maintenance techniques. Important factors affecting performance, such as heat transfer efficiency, faucer, pressure drop and flow events, are analyzed. Design modifications, including expanded surfaces, microchans and nanostractor coatings, are discussed to improve the heat transfer rate. In addition, advanced control strategies, such as PID setting, forward control and AI-based adaptive controls are investigated for better regulation and stability. The use of height demonstration materials, anti -free coatings and future maintenance techniques further enhance the reliability and life. Smart monitoring, self -cleaning surfaces and future progress in hybrid energy systems are expected to revolutionize the performance of heat exchangers, which can reduce the energy consumption and the environmental impact.
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References
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[26] Mashadi B, Emadi SAM (2010) Dual-mode power-split trans-mission for hybrid electric vehicles. IEEE Trans Veh Technol 59:3223-3232
[27] Wu L, Wang Y, Yuan X, Chen Z (2011) Multiobjective optimiza-tion of HEV fuel economy and emissions using the self-adap-tive differential evolution algorithm. IEEE Trans Veh Technol 60:2458-2470
[28] Liu YZH (2012) Fuzzy multi-objective control strategy for paral-lel hybrid electric vehicle. IET Electr Syst Transp 2:39-50. https ://doi.org/10.1049/iet-est.2011.0041
[29] Ming L, Ying Y, Liang L et al (2017) Energy management strategy of a plug-in parallel hybrid electric vehicle using fuzzy control. Energy Procedia 105:2660-2665. https://doi.org/10.1016/j.egypr 0.2017.03.771
[30] Liu T, Hu X, Li SE, Cao D (2017) Reinforcement learning opti-mized look-ahead energy management of a parallel hybrid electric vehicle. IEEE/ASME Trans Mechatron 22:1497-1507
[31] Dawei M, Yu Z, Meilan Z, Risha N (2017) Intelligent fuzzy energy management research for a uniaxial parallel hybrid electric vehicle. Comput Electr Eng 58:447-464. https://doi.org/10.1016/j. compeleceng.2016.03.014
[32] Yadav AK, Gaur P (2016) An optimized and improved STF-PID speed control of throttle controlled HEV. Arab J Sci Eng 41:3749-3760. https://doi.org/10.1007/s13369-016-2131-5
[2] Tabatabaee, Sajad, Pegah Roosta, Mokhtar Sha Sadeghi, and Alireza Barzegar. "Fuzzy PID controller design for a heat exchanger system: The energy efficiency approach." In Computer Applications and Industrial Electronics (ICCAIE), 2010 International Conference on, pp. 511-515. IEEE, 2010.
[3] Li, N., Wang, J., Klemeš, J. J., Wang, Q., Varbanov, P. S., Yang, W., ... & Zeng, M. (2021). A target-evaluation method for heat exchanger network optimisation with heat transfer enhancement. Energy Conversion and Management, 238, 114154.
[4] Klemeš, J. J., Wang, Q. W., Varbanov, P. S., Zeng, M., Chin, H. H., Lal, N. S., ... & Walmsley, T. G. (2020). Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation. Renewable and Sustainable Energy Reviews, 120, 109644.
[5] Asante, N. D. K., & Zhu, X. X. (1997). An automated and interactive approach for heat exchanger network retrofit. Chemical Engineering Research and Design, 75(3), 349-360.
[6] Yong, J. Y., Varbanov, P. S., & Klemeš, J. J. (2015). Heat exchanger network retrofit supported by extended Grid Diagram and heat path development. Applied Thermal Engineering, 89, 1033-1045.
[7] Heat Exchanger Market Size, Share & Trends Analysis Report By Product (Plate & Frame (Brazed, Gasketed, Welded), Shell & Tube, Air Cooled), By End-use, By Region, And Segment Forecasts, 2023 – 2030 https://www.grandviewresearch.com/industry-analysis/heatexchangers-market
[8] A. H. Elsheikh et al, "Applications of Heat Exchanger in Solar Desalination: Current Issues and Future Challenges," Water, vol. 14, (6), pp. 852, 2022. Available: https://www.proquest.com/scholarlyjournals/applications-heat-exchanger-solardesalination/docview/2642661778/se-2. DOI: https://doi.org/10.3390/w14060852.
[9] M. Lipnický and Z. Brodnianská, "Enhancement of Heat Dissipation from the Hydraulic System Using a Finned Adaptive Heat Exchanger," Applied Sciences, vol. 13, (9), pp. 5479, 2023. Available: https://www.proquest.com/scholarlyjournals/enhancement-heat-dissipation-hydraulicsystem/docview/2812407318/se-2. DOI: https://doi.org/10.3390/app13095479.
[10] A. Bhattad et al, "Thermal Performance Evaluation of Plate-Type Heat Exchanger with Alumina–Titania Hybrid Suspensions," Fluids, vol. 8, (4), pp. 120, 2023. Available: https://www.proquest.com/scholarly-journals/thermal-performanceevaluation-plate-type-heat/docview/2806532797/se-2. DOI: https://doi.org/10.3390/fluids8040120.
[11] M. Sibtain, H. Liang, M. R. Uddin, M. A. Mond, A. A. Ansari and M. Z. U. Khan, "Investigating the Heat Transfer Characteristics of Finprolonged Heat Exchanger for Waste Heat Recovery," 2023 14th International Conference on Mechanical and Intelligent Manufacturing Technologies (ICMIMT), Cape Town, South Africa, 2023, pp. 234-237, doi: 10.1109/ICMIMT59138.2023.10201099.
[12] A. Heydari et al., "An investigation of multi-parameters effects on the performance of liquid-to-liquid heat exchangers in rack level cooling," 2023 22nd IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm), Orlando, FL, USA, 2023, pp. 1-5, doi: 10.1109/ITherm55368.2023.10177525.
[13] Orlando Duran et.al, "Neural Networks for Cost Estimation of Shell and Tube Heat Exchangers, " in Proc. IntI Multi Corif- Eng. Com put. Scient., vol II, pp. 1584-1589, Mar 2008.
[14] Anton Sodja et.al, "Some Aspects of Modeling of Tube-and-Shell Heat-Exchangers," in Proc of 7th Modelica Corif-, Italy, pp. 716- 721, Sep 2009.
[15] Padhee, S., Khare, Y. B., & Singh, Y. (2011, January). Internal model based PID control of shell and tube heat exchanger system. In IEEE Technology Students' Symposium (pp. 297-302). IEEE.
[16] Subhransu Padhee, Yuvraj Bhushan Khare, Yaduvir Singh “Internal Model Based PID Control of Shell and Tube Heat Exchanger System,” IEEE, JAN 2011.
[17] J. P. García-Sandoval, Towards the control principles of heat exchangers based on thermodynamic, in: Memorias del Congreso Nacional de Control Automático, CNCA, 2021, pp. 80-85.
[18] M. Pérez-Pirela, J. García-Sandoval, O. Camacho, Development of a simplified model for a distributed-parameter heat exchange system for thermodynamic principles-based control purposes, IFAC-PapersOnLine 51 (2018) 396-401. doi:https://doi.org/10.1016/j.ifacol. 2018.07.311, 2nd IFAC Conference on Modelling, Identification and Control of Non-linear Systems MICNON 2018.
[19] Ziegler John G, Nichols Nancy B (1942) Optimum settings for automatic controllers. J Dyn Syst Meas Control Trans ASME 115:220-222
[20] Åström KJ, Hägglund T (1984) Automatic tuning of simple reg-ulators. IFAC Proc Vol 17(2):1867-1872
[21] Mittal, P., Raghu, N., & Sharma, K. (2015). Tuning Optimization of Hybrid controller for temperature control of heat exchanger by Gradient Descent method. Transfer, 30, 1.
[22] Lee H, Koo E, Sul S, Kim J (2000) Hyeoun-Dong Lee, Euh-Suh Koo, Seung-Ki Sul, and Joohn-Sheok Kim, pp 33-38
[23] Won J, Langari R, Member S (2005) Intelligent energy manage-ment agent for a parallel hybrid vehicle-Part II: torque distribu-tion. Charge Sustenance Strateg Perform Results 54:935-953
[24] Syed FU, Kuang ML., Smith M et al (2009) Fuzzy gain-scheduling proportional-integral control for improving engine power and speed behavior in a hybrid electric vehicle. IEEE Trans Veh Tech-nol 58:69-84
[25] Ippolito L, Loia V, Siano P (2003) Extended fuzzy c-means and genetic algorithms to optimize power flow management in hybrid electric vehicles. Fuzzy Optim Decis Mak 2:359-374. https://doi. org/10.1023/B:FODM.0000003954.49357.63
[26] Mashadi B, Emadi SAM (2010) Dual-mode power-split trans-mission for hybrid electric vehicles. IEEE Trans Veh Technol 59:3223-3232
[27] Wu L, Wang Y, Yuan X, Chen Z (2011) Multiobjective optimiza-tion of HEV fuel economy and emissions using the self-adap-tive differential evolution algorithm. IEEE Trans Veh Technol 60:2458-2470
[28] Liu YZH (2012) Fuzzy multi-objective control strategy for paral-lel hybrid electric vehicle. IET Electr Syst Transp 2:39-50. https ://doi.org/10.1049/iet-est.2011.0041
[29] Ming L, Ying Y, Liang L et al (2017) Energy management strategy of a plug-in parallel hybrid electric vehicle using fuzzy control. Energy Procedia 105:2660-2665. https://doi.org/10.1016/j.egypr 0.2017.03.771
[30] Liu T, Hu X, Li SE, Cao D (2017) Reinforcement learning opti-mized look-ahead energy management of a parallel hybrid electric vehicle. IEEE/ASME Trans Mechatron 22:1497-1507
[31] Dawei M, Yu Z, Meilan Z, Risha N (2017) Intelligent fuzzy energy management research for a uniaxial parallel hybrid electric vehicle. Comput Electr Eng 58:447-464. https://doi.org/10.1016/j. compeleceng.2016.03.014
[32] Yadav AK, Gaur P (2016) An optimized and improved STF-PID speed control of throttle controlled HEV. Arab J Sci Eng 41:3749-3760. https://doi.org/10.1007/s13369-016-2131-5
Published
2025-06-15
How to Cite
Abdulmutalb, N., & Kareem, H. H. (2025). A Review On Improve The Operation of Heat Exchangers. Central Asian Journal of Theoretical and Applied Science, 6(3), 305-314. Retrieved from https://cajotas.centralasianstudies.org/index.php/CAJOTAS/article/view/1569
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